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WulfBane's RAV-1
Middle Weight Battle Bot
"WulfBane's RAV-1" is my first
attempt at a fighting robot, though it is my second design. The robot is targeted to compete
in the Battle Bot Middle
Weight class (59 - 115 lbs wheeled). The acronym
"RAV-1" stands for "Robotic Assault Vehicle, mark 1".
This design is taking the place of the L-SAC idea, which has been
renamed the "M-LAC" and I will attempt to do it at a later
date.
Design: The body consists of a 14 gauge
steel fabricated body measuring 16" x 20" x
6.5". Attached are two main 10" drive wheels
powered by NPC-60522
wheel chair motors. Attached to the Aft section will be a long
arm holding the "Bane Axe". The top will either be
the 14 gauge steel lid that I got with the body or, should weight
become an issue, a 1/2" Lexan top.
Attack Tactic: Attacks will consist of ramming into the opponent w/
the forward mounted spikes or aft mounted axe in a spearing attack and rotating in place
to get the "Bane Axe" swinging to impact the other
bot.
Updates:
April 21, 2002 - No, that isn't a typo.
I've neglected to put any updates in over a year. I have
since progressed to the third incarnation of
"WulfBane". But before we get to that, I need to
finish off the story of the RAV-1 incarnation of
WulfBane.
Well, a few weeks before going up to Battle Bots
Season 3.0 in May 2001, I took WulfBane down to a recycling center,
plopped it on the scale, and found out that the bot only weighed
92lbs!!! Since I had plenty of weight to spare and I also
realized I needed more weight behind the drive wheels as they were
occasionally slipping, I threw a weighted wedge to the back.
Official weight ended up being 105lbs, 10lbs shy of the max
allowed. Of course, I knew going into the event that the
motors I was using were too slow to produce an effective
"thwack-bot".
First fight was against Murray Finegold's Zombie.
It was defiantly a bit of a strange feeling having this be the first
robot I face because I was right next to him in the pits the two
days prior. I even told Grant Imahara (of Deadblow fame) that
I wanted to see how well the robot would do when he was cruising the
pits and checking out the new robots. Even though I kept
telling Murray that WulfBane was a rather slow moving 'thwack-bot',
he replaced his sawblade arm with a reinforced metal plate that he
designed to use against spinners and high KE bots. Well, right
off the bat, both of our bots collide, but only WulfBane is still
able to move. During the collision, both of his drive train
spindles sheared. For the rest of the fight, I just kept
spinning around (the axe was about an inch too high, so it was
actually going over Zombie and I was hitting him with the 2"
shaft holding the axe) and pushing the dead bot around until the
victory by KO was awarded at 52 seconds!!!
Second fight was against Henry Hillman Jr's Bouncing
Betty. This fight was much tougher. One of the main
reasons was because Bouncing Betty was able to exploit WulfBane's
weaknesses. Namely, because WulfBane was so slow, they had no
fear of my weapon and were able to get under the front of WulfBane
(which had about 2" of clearance to make it easy). Then,
they just raised there actuator arm and the wedge added at the last
minute would hit the ground, causing my drive wheels to just spin
freely in the air. But the real kicker was, just before the
end of the 2 minute match, my kill switch some how got jarred and
the robot was shut off. I even did the right thing of telling
my ref that I thought I was dead, but he said that the match was
almost over anyways and the match ended with WulfBane loosing on a
33-12 judges decision.
Ah well. Back to the drawing board with a
meaner WulfBane RAV-2...
April 8, 2001 - The last few weeks has seen
progress on the RAV-1 progress in leaps and bounds. In fact,
its leapt to the point where it is DONE! Well, a few things
can still be done to it, but as is, it is a completely functional
combat robot. I got the hubs and wheels from my sponsor NPC
Inc. that match up with the motors I purchased from them.
They look much nicer then the old wheels and hubs and fit better
too. (What do you expect, these hubs were literally made for
my motors.) Of course, I did have to do some
modifications. The 1/2" motor mounting rod stuck out a
bit too far. However, I did find some thinner 1/2" nuts
and they are replacing the full size 1/2" nuts and lock washers
that were on before. Also, my contact with NPC
Inc. is providing me with modified hubs for the NPC-64038, which
are basically 1/2" thick aluminum disks matched for the same
wheels, to act as wheel spacers.
The kill switch from Team Delta is installed and a
small access door has been cut and put on a hinge with a snap latch
to hold it closed but provide a quick easy way to open it back up.
The lid has also been put together on a hinge that snaps to full
open and closed. Little flap latches were added to the sides
and have loops that cullet pins and bolts can be inserted into to
secure the lid.
With the bot finished, I printed out some copies of
my APSF logo onto adhesive backed paper, cut them out, and slapped
them on. Took some pictures and used it to create the logo for
the back of my RAV-1 T-Shirts that I have available through the APSF
store.
Of course, it isn't truly finished because it still
needed painting. Well, the last thing that I did today was
take the robot completely apart again, tape over the holes from the
inside, and took it out front and gave the RAV-1 it's solid coat of
paint. Since the primary signature color for my "WulfBane"
character are shades of silver and gray, 'metallic finish aluminum'
color paint was used.
On a humorous note, I made the RAV-1 earn its way a
bit. Prior to taking the robot apart, I used it to help drive
my laundry down to the laundry room in my apartment complex.
The night before, I also set my trash on it to make WulfBane take
out the trash. Who says that a killer robot can't help around
the house?
March 25, 2001 - Well, last weekend I put in little
picture frame hanging things inside the robot to attach Velcro straps that will hold the batteries in place. Also cut the
hole for the axe's shaft to be mounted through. Performed two
more test drives. First, I did a 'payload test' where I sat
down on the robot and attempted to drive to see if it could handle
the weight. IT DID!! Then, without changing or charging
the batteries, I did an endurance test. Was hoping to get at
least 3 min out of them considering that they had already gone
through other tests. I was able to get them to drive the robot
around for at least 7 min (in addition to the time of the previous
tests) without much slow down! That makes the tests a very
outstanding 3 for 3.
And this weekend, I finished up mounting the
axe! That thing scares me! With the robot sitting on
it's 'butt end', the top of those points are about 4'-6" off
the ground. Those points just look like they are waiting for a
chance to poke my eyes out (I ALWAYS wear my goggles when
working around the axe). For that reason, I've already started
making the sheath for the axe. It consists of 1/2" PVC
pipe w/ 1/4" slots cut to go around the edge of the blades and
cover that with a leather sheath to make it look nice. Got the
PVC cut but the leather part of the sheath still needs to be
finished.
And just for good measures, my robot decided to do
some damage before I could finish the sheath. Brought the
RAV-1 in to start some of the leather work. I went up to get a
soda before starting work and hear a loud CRASH! I rush back
and see that the RAV-1 fell over and the tip of one of the blades
managed to catch my CD tower and get some of my CD cases rather
good. Fortunately, many of the CDs weren't in their cases and
no damage occurred to the CDs themselves.
March 12, 2001 - While not many updates have been
performed on the site, the RAV-1 has progressed very far.
First, the 14 gauge steel body has been fabricated from a local
fabrication shop has been made and obtained. Secondly, the
RDFR23 speed controller has arrived from Vantec. Thirdly, a
local machine shop has manufactured some hubs to connect the
10" hand truck wheels to the NPC-60522 shafts.
And last, but not least, I've mounted the motors
& wheels and wired the RAV-1 together and conducted the first
test drive of the RAV-1. The RAV-1 worked on the first try and
the test was a success.
Jan. 28, 2001 - This weekend, I picked up an axe
from The Renaissance Store in town (they happened to be having a 25%
off sale that day) and entitled it the "Bane
Axe". While I haven't mounted it yet, I do have the
pipe that is going to house the axe and will be what gets
mounted. Also, I think I might try to not only get the hubs
for the wheels done at a metal fab place, but possibly a new body as
well.
Current Status - retired
The old body and drive motors are continuing on into
the RAV-2 version, but the main weapon, the
"Bane Axe" is going up on the shelf.
Progress Photos (click
thumbnails to view larger image)
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| POP as of Jan. 19, 2001 |
Motors mounted and body assembled
-1/21/01 |
"Bane Axe" obtained
-1/28/01 |
"Bane Axe" shown
included with POP -1/28/01 |
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| 3-D CAD layout of design -3/12/01 |
3-D CAD rendering of design -3/12/01 |
Motors mounted & electronics
wired -3/12/01 |
first test run
performed 3/11/01 |
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| Payload test -3/16/01 |
"Bane Axe"
demonstration -3/20/01 |
"Bane Axe" mounted to
RAV-1 body -3/24/01 |
"Then came the last
day. The first day." -3/25/01 |
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| Start of Axe sheath -3/25/01 |
Damage caused by axe -3/25/01 |
Old vs new wheels -4/08/01 |
Interference from mounting rod
prior to mod -4/08/01 |
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| WulfBane taking out the laundry. -4/08/01 |
Back to a POP before painting -4/08/01 |
Body painted -4/08/01 |
"WulfBane's RAV-1"
T-Shirt design -4/08/01 |
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| Weighted wedge added late. |
WulfBane sitting in the pits. |
Official Robot photo. |
Official Team photo. (ug!) |
The following companies used to obtain the parts
for the RAV-1.
(Listing does not denote sponsorship)
NPC Inc. -
Source of wheelchair drive motors and second set of wheels.
Highly recommended! [sponsor]
Vantec Inc. -
RDFR speed controllers. While they tend to have a bit of a lag
time on the orders, the speed controllers work quite nicely.
Team
Delta - Kill switch. Tons of Robotic related info and
products available.
Futaba Corp. - Manufacturer of radio transmitter and
receiver.
Tower Hobbies
- Used to obtain various RC equipment.
Hobby Town, USA -
Nation wide hobby store chain. Additional RC
equipment and batteries.
Quick Custom Metals - Local metal fabrication shop.
Western Drawn Products - Machined one of the sets of
hubs.
Home
Depot - Primary hardware store that various nuts, bolts,
castors, and other misc. parts came from. Other local hardware
stores were also used for other misc. parts.
News/Updates:
April 8, 2001 - Significant updates detailed above.
March 25, 2001 - Significant updates detailed above.
March 12, 2001 - Significant updates detailed above.
Jan. 28, 2001 - Progress update.
Jan. 21, 2001 - Progress update. Converted to RAV-1.
Jan. 14, 2001 - "WulfBane's L-SAC"
page created.
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